Complete Troubleshooting Guide: Vanya VPN + GL.iNet MT3000 Router OpenVPN Issues
TL;DR: After 6+ hours of deep troubleshooting, Vanya VPN's OpenVPN service has fundamental server-side issues that prevent stable router connections. This guide documents all findings for others experiencing similar problems.
Problem Summary
Symptoms:
- VPN connects successfully for 2-5 minutes
- Then disconnects with "TLS Error: local/remote TLS keys are out of sync"
- Cycle repeats endlessly (5-15 second connection, 1-2 min recovery)
- Happens on multiple networks (home ISP + cellular hotspot)
- Affects both GL.iNet MT3000 and CUDY TR1200 routers
Initial suspicions (all proven wrong):
ISP blocking (tested on cellular - same issue)
MTU/fragmentation issues (tested MTU 1200-1500 - no change)
Router firmware bugs (tested multiple versions)
Configuration errors (verified against multiple sources)
Root Causes Discovered
1. GL.iNet Firmware 4.8.x DCO Bug
Issue: Firmware 4.8.0 and 4.8.1 enable Data Channel Offload (DCO) by default, which is incompatible with many VPN providers including Vanya.
Symptoms:
daemon.err ovpnclient: event_wait : Interrupted system call (fd=-1,code=4)
daemon.notice ovpnclient: Closing DCO interface
Solution: Downgrade to firmware 4.6.6 or 4.6.8
- DCO doesn't exist in 4.6.x (uses traditional userspace OpenVPN)
- Download from: GL.iNet download center
- Note:
disable-dcodirective in config is IGNORED in 4.8.x (firmware bug)
Performance note: Firmware 4.6.x actually has BETTER VPN performance than 4.7.x/4.8.x due to WireGuard regression in newer versions.
2. Vanya VPN Outdated TLS-Crypt Keys
Issue: Vanya rotated their server TLS-crypt keys but:
- Only UK/London server got new keys
- USA/Oregon server still has OLD/EXPIRED keys
- Causes "TLS key negotiation failed" errors
How to detect:
TLS Error: TLS key negotiation failed to occur within 60 seconds
TLS Error: TLS handshake failed
Solution: Download FRESH config files from Vanya dashboard:
- Login to https://vanyavpn.pw
- Navigate to "Настройки для профессионалов"
- Download NEW .ovpn files (keys rotate periodically)
- DO NOT reuse old configs - they WILL fail
Key comparison: UK and USA servers have DIFFERENT keys. UK works (somewhat), USA completely fails with old keys.
3. Vanya OpenVPN Server-Side Instability
Issue: Even with correct keys and firmware, connections fail after 2-5 minutes with:
TLS Error: local/remote TLS keys are out of sync: [AF_INET]192.121.112.62:443 [5]
What this means:
- Initial connection succeeds
- TLS renegotiation fails after ~4 minutes
- Server-side software issue (cannot be fixed client-side)
- UK server: new keys but unstable
- USA server: expired keys, won't connect at all
Why it happens:
- Incomplete/buggy key rotation on Vanya's side
- Server TLS implementation issues
- Possibly intentional throttling of router OpenVPN to push users to Shadowsocks app
Configuration Fixes Attempted (and Results)
OpenVPN Config Optimizations
What we tried:
keepalive 30 120 # Then tried 10 60
tun-mtu 1500 # Then tried 1492, 1450, 1400, 1200
mssfix 1450 # Various values tested
dhcp-option DNS 8.8.8.8 # Added DNS (critical for internet)
reneg-sec 0 # Disable TLS renegotiation
persist-remote-ip # Connection persistence
explicit-exit-notify 2 # Better disconnect handling
Results:
- DNS settings: CRITICAL (without them, no internet access)
- MTU/mssfix: NO EFFECT on disconnections
- Keepalive adjustments: NO EFFECT
- TLS renegotiation disable: NO EFFECT
Conclusion: Server-side issues cannot be fixed with client config.
Common Config Errors to Avoid
1. Certificate Block Formatting
WRONG:
---BEGIN CERTIFICATE--- (3 dashes)
CORRECT:
-----BEGIN CERTIFICATE----- (5 dashes)
This causes: Options error: Unrecognized option... ---BEGIN
2. Conflicting Keepalive Directives
WRONG:
keepalive 30 120
ping-restart 120
ping-exit 120
CORRECT (use ONE method only):
keepalive 30 120
# OR
ping 30
ping-restart 120
Error: --keepalive conflicts with --ping, --ping-exit, or --ping-restart
3. DCO Directive in Old OpenVPN Versions
WRONG (on firmware 4.6.x with OpenVPN 2.5.3):
disable-dco
Error: Options error: Unrecognized option... disable-dco (2.5.3)
Reason: DCO doesn't exist in OpenVPN 2.5.x, so the directive is unknown.
Working Configuration Template
client
proto udp
explicit-exit-notify
remote 192.121.112.62 443
dev tun
resolv-retry infinite
nobind
persist-key
persist-tun
keepalive 30 120
dhcp-option DNS 8.8.8.8
dhcp-option DNS 8.8.4.4
tun-mtu 1500
mssfix 1450
remote-cert-tls server
verify-x509-name I53OYEMOD3X26JIEVZW9 name
auth SHA256
auth-nocache
cipher AES-128-GCM
tls-client
tls-version-min 1.2
tls-cipher TLS-ECDHE-ECDSA-WITH-AES-128-GCM-SHA256
ignore-unknown-option block-outside-dns
verb 3
auth-user-pass
route-delay 11
<ca>
[YOUR CA CERTIFICATE - download fresh from Vanya]
</ca>
<tls-crypt>
[YOUR TLS-CRYPT KEY - download fresh from Vanya]
</tls-crypt>
Critical notes:
- Download fresh certificates/keys from Vanya dashboard
- DO NOT use configs older than 2-3 months
- DNS settings are REQUIRED for internet access
- This config works on firmware 4.6.6/4.6.8
GL.iNet Router Upload Issues
Problem: Config shows "upload successful" but doesn't appear in list.
Causes:
- Windows line endings (CRLF) instead of Unix (LF)
- Cached old configs in
/tmp/ovpnclient/ - Browser cache issues
- Malformed certificate blocks
Solutions:
- Convert to Unix line endings (use Notepad++ or
dos2unix) - Delete ALL old VPN profiles before uploading new ones
- Reboot router after deleting profiles
- Try different browser (Firefox instead of Chrome)
- Try GL.iNet mobile app instead of web UI
- Factory reset if all else fails
Final Diagnosis: Vanya OpenVPN Not Production-Ready for Routers
Evidence:
- Vanya's own documentation recommends Shadowsocks over OpenVPN (especially in Russia)
- Incomplete key rotation across servers (UK updated, USA not)
- Server-side TLS handling is buggy (keys desync after 4 minutes)
- Multiple users report similar issues in GL.iNet forums
- Works initially but fails consistently after 2-5 minutes
- Same behavior across different networks, routers, firmware versions
Vanya's intended use case:
- Mobile app with Shadowsocks protocol
- Per-device VPN, not router-level
- Optimized for Russian network conditions (DPI evasion)
Recommended Solutions
Option 1: Accept Device-Level VPN
- Use Vanya's mobile app with Shadowsocks
- Install on each device individually
- This is what Vanya designed and supports
- 90% success rate
Option 2: Switch to WireGuard-Based VPN
- Providers: Mullvad, IVPN, ProtonVPN, Windscribe
- WireGuard is vastly more stable than OpenVPN
- GL.iNet routers have excellent WireGuard support
- Better performance and reliability
- 80% success rate
Option 3: Stick with OpenVPN (Not Recommended)
- Download fresh Vanya configs every 2-3 months
- Expect 2-5 minute connection windows
- Manually reconnect when it drops
- Use UK server only (USA has expired keys)
- 10% success rate for stable connections
Diagnostic Commands
Test server reachability:
ping -c 4 192.121.112.62
Test UDP port:
nc -u -v -w 3 192.121.112.62 443
Check router logs:
logread -f | grep ovpnclient
Key error patterns to look for:
TLS Error: TLS key negotiation failed→ Outdated keysevent_wait : Interrupted system call→ DCO bug (firmware 4.8.x)TLS Error: local/remote TLS keys are out of sync→ Server instabilityOptions error: Unrecognized option→ Config syntax error
Firmware Version Recommendations
| Firmware | OpenVPN Status | WireGuard Status | Recommendation |
|---|---|---|---|
| 4.8.x | AVOID | ||
| 4.7.x | OK | ||
| 4.6.6/4.6.8 | RECOMMENDED |
Lessons Learned
-
VPN provider quality matters more than config tweaking
- Perfect config can't fix broken servers
- 6 hours of optimization didn't solve fundamental server issues
-
Download fresh configs regularly
- VPN providers rotate keys for security
- Old configs WILL fail eventually
- Check for updates every 2-3 months
-
Newer firmware isn't always better
- GL.iNet 4.8.x has DCO bugs
- 4.6.x is more stable for VPN use
- Don't upgrade if current version works
-
Test on different networks
- Rules out ISP blocking
- Cellular hotspot is best test
- Same issues across networks = server/config problem
-
Read VPN provider documentation carefully
- Vanya explicitly mentions OpenVPN issues in Russia
- They recommend Shadowsocks for a reason
- Marketing materials vs. technical reality differ
Credits
This guide was compiled after 6+ hours of systematic troubleshooting with detailed log analysis, firmware testing, and configuration optimization. All findings verified on GL.iNet MT3000 (firmware 4.6.8, 4.8.1) and CUDY TR1200 routers.
Related Resources
- GL.iNet Firmware Downloads: https://dl.gl-inet.com
- GL.iNet Forum: https://forum.gl-inet.com
- OpenVPN Log Analysis:
logread -f | grep ovpnclient - Vanya VPN Support: Telegram @vanyasupport
- Alternative VPN comparison: /r@vanyasupportVPN sidebar
Last Updated: October 16, 2025
Status: Vanya OpenVPN on routers = NOT RECOMMENDED. Use Shadowsocks (mobile app) or switch to WireGuard-based provider.